Abene Metal Mill / Freesbank: verschil tussen versies
(→To make/find or buy) |
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Regel 7: | Regel 7: | ||
Not yet operational Unresolved issues are: | Not yet operational Unresolved issues are: | ||
− | # | + | # Classification of the machine |
− | # | + | # Instructions and safety card. |
= To procure/find = | = To procure/find = | ||
− | # | + | # Power indicator light (115Volt, E14 bulb) |
− | # | + | # Power indicator on the current-limiter (230Volt, E10). |
− | # | + | # ISO 40 with drill chuck. Or MT4/ISO40 in which the chuck of the lathe would fit (perhaps HBM 02594) |
− | # | + | # Small spanner number 14 for the taper bolt. |
− | # | + | # Light - e.g. https://nl.aliexpress.com/item/1-Pcs-900LM-Mini-6-Inch-12W-4-X-3W-Car-LED-Light-Bar-as-Worklight/32824998138.html on a flexible arm. |
Very optional: | Very optional: | ||
− | # | + | # Set of ER32 collets for ISO 40 or similar. |
− | # | + | # Mounting fixtures e.g. a simple version of http://www.fritshansen.nl/winkel/gereedschappen/opspanset-t-120-52-delig/ |
= To make/find or buy = | = To make/find or buy = | ||
Regel 40: | Regel 40: | ||
== Current situation == | == Current situation == | ||
− | # | + | # Main drive gearbox, spindle gearbox, drive gearbox on the left. |
− | ## | + | ## Replaced with Hykrol HLP ISO-VG 100 (ISO 100 hydraulic oil), 2017-11-19. 5L was about sufficient all 3 gearboxes. |
− | # | + | # Overarm bearing |
− | ## | + | ## Emptied and cleaned 2017-11-19. Not yet replaced. |
− | # | + | # Sideways |
− | ## | + | ## Emptied and cleaned 2017-11-12. Replaced by sideway oil 68 - 2017-12-15. |
− | # | + | # Kneejacking screw |
− | ## | + | ## Emptied and cleaned 2017-11-29. Replaced by ISO 46 hydraulic oi.l 2017-11-29. |
− | # | + | # Headstock and motor bearings. |
− | ## | + | ## Emptied and cleaned. 2017-11-29. Replaced by ISO 100 hydraulic oil. 2017-11-29. |
− | # | + | # Coolant |
− | ## | + | ## Emptied and cleaned - not able to reach all parts. Replaced by 1:10 mix. 2017-12-15. Zie"http://www.oliehandel.nl/eurol/eurol-boorolie-a" voor details. |
= Disassembly Notes = | = Disassembly Notes = | ||
− | # | + | # When removing the X table - either remove the spindle first -or- make sure that when you put the X table on a cart you use blocks to not bend the then very exposed spindle. |
− | # | + | # When removing the gearbox in the knee it is *crucial* to first remove the guiding pin. This allows you to rotate the unit some 10 degrees clockwise to lift the crownwheel. You *will* break a teeth from the crownwheel otherwise ! |
Versie van 16 dec 2017 om 14:29
Inhoud
Abene VHF3 Metaalfrees machine
See github for documentation. [1]
Status
Not yet operational Unresolved issues are:
- Classification of the machine
- Instructions and safety card.
To procure/find
- Power indicator light (115Volt, E14 bulb)
- Power indicator on the current-limiter (230Volt, E10).
- ISO 40 with drill chuck. Or MT4/ISO40 in which the chuck of the lathe would fit (perhaps HBM 02594)
- Small spanner number 14 for the taper bolt.
- Light - e.g. https://nl.aliexpress.com/item/1-Pcs-900LM-Mini-6-Inch-12W-4-X-3W-Car-LED-Light-Bar-as-Worklight/32824998138.html on a flexible arm.
Very optional:
- Set of ER32 collets for ISO 40 or similar.
- Mounting fixtures e.g. a simple version of http://www.fritshansen.nl/winkel/gereedschappen/opspanset-t-120-52-delig/
To make/find or buy
- T-Slot cleaning jig. i.e some wood/plastic shaped like http://www.wttool.com/index/page/product/product_id/19972/product_name/RDX+T-Slot+Cleaner&update_continue_shopping=true?utm_medium=cpc&utm_source=SiteChampion
- ISO 40 fixture. E.g. a copy of https://www.ebay.com/itm/CAT-40-Tool-Holder-Tightening-Fixture-with-thumb-screw-/252418335037 https://www.wgm-maschinen.de/Zubehoer/Spannwerkzeuge/Bernardo-Montagestand-ISO-40.html
Lubrication History
Details on github: [2]
The actual advice from Abene is much simpler:
- Q8 Goya NT68 (gear oil) spindle and feed gear box)
- For everything else, Q8 Wagner NT68 (Slideway lube)
Current situation
- Main drive gearbox, spindle gearbox, drive gearbox on the left.
- Replaced with Hykrol HLP ISO-VG 100 (ISO 100 hydraulic oil), 2017-11-19. 5L was about sufficient all 3 gearboxes.
- Overarm bearing
- Emptied and cleaned 2017-11-19. Not yet replaced.
- Sideways
- Emptied and cleaned 2017-11-12. Replaced by sideway oil 68 - 2017-12-15.
- Kneejacking screw
- Emptied and cleaned 2017-11-29. Replaced by ISO 46 hydraulic oi.l 2017-11-29.
- Headstock and motor bearings.
- Emptied and cleaned. 2017-11-29. Replaced by ISO 100 hydraulic oil. 2017-11-29.
- Coolant
- Emptied and cleaned - not able to reach all parts. Replaced by 1:10 mix. 2017-12-15. Zie"http://www.oliehandel.nl/eurol/eurol-boorolie-a" voor details.
Disassembly Notes
- When removing the X table - either remove the spindle first -or- make sure that when you put the X table on a cart you use blocks to not bend the then very exposed spindle.
- When removing the gearbox in the knee it is *crucial* to first remove the guiding pin. This allows you to rotate the unit some 10 degrees clockwise to lift the crownwheel. You *will* break a teeth from the crownwheel otherwise !